This conference call transcript was computer generated and almost certianly contains errors. This transcript is provided for information purposes only.EarningsCall, LLC makes no representation about the accuracy of the aforementioned transcript, and you are cautioned not to place undue reliance on the information provided by the transcript.
Steel Dynamics, Inc.
10/17/2024
Good day and welcome to the Steel Dynamics third quarter 2024 earnings conference call. At this time, all participants are in a listen-only mode. After management's prepared remarks, we will conduct a question and answer session and instructions will follow at that time. Please be advised that this call is being recorded today, October 17th, 2024, and your participation implies consent to a recording of this call. If you do not agree to these terms, please disconnect. At this time, I would like to turn the conference over to David Lipschitz, Director, Investor Relations. Please go ahead.
Thank you, Kelly. Good morning, and welcome to Steel Dynamics' third quarter 2024 earnings conference call. As a reminder, today's call is being recorded and will be available on our website for replay later today. Leading today's call are Mark Millett, Chairman and Chief Executive Officer of Steel Dynamics, Teresa Wagler, Executive Vice President and Chief Financial Officer, and Barry Schneider, President and Chief Operating Officer. The other members of our senior leadership team are joining us on the call individually. Some of today's statements, which speak only as of this date, may be forward-looking and predictive, typically preceded by believe, expect, anticipate, or words of similar meaning. They are intended to be protected by the Private Securities Litigation Reform Act of 1995, should actual results turn out differently. Such statements involve risk and uncertainties related to integrating or starting up new assets, the aluminum industry, the use of estimates and assumptions in connection with our anticipated project returns, and our steel, metals recycling, and fabrication businesses, as well as to general business and economic conditions. Examples of these are described in the related press release, as well as in our annually filed SEC Form 10-K under the headings Forward-Looking Statements and Risk Factors, found on the Internet at www.sec.gov, and if applicable, in any later SEC Form 10-Q. You'll also find any reference non-GAAP financial measures reconciled to the most directly compared GAAP measures in the press release issued yesterday entitled Steel Dynamics Reports Third Quarter 2024 Results. And now I'm pleased to turn the call over to Mark.
Thank you, David. Good morning, everyone. Thank you for joining our third quarter 24 earnings call. As you have read, and seemingly many have concluded, our teams executed well through the quarter, achieving another solid financial and operational performance. Most gratifying to us, to me in particular, was achieving another great quarter for safety. The ramp-ups of our four new value-add flat-brill steel coating lines have been an unqualified success with the expectation of full earnings benefit in 2025. These lines represent an additional 1.1 million tons of higher margin product diversification for us. In Texas, despite a couple of challenges early in the quarter, the Sinton team gained considerable momentum. running at a 72% utilization rate of scheduled runtime in September. We had extended periods in excess of 90% and were achieved during that quarter, and I think it proves the mill's ultimate capability. Deal shipments were 3.2 million tons, third quarter revenues, 4.3 billion, adjusted EBITDA was 557 million, and cash flow from operations, 760 million. As I stated, We had a great quarter in terms of safety. Historically, the summer months can be a challenging period, but the teams reversed that trend this year with an excellent performance. Not only was that trend reversed, but both our total recordable incident rate and lost time rates were the lowest in our history. Our employee dedication to our Take Control of Safety program is extraordinary. Our core safety teams visited 30 facilities in the third quarter alone. which is, I think, a clear testament to their commitment to keep each other safe. We continue to build a world-class safety culture, and the positive results have been clearly demonstrated. Eighty-four percent of our locations in the third quarter did not have a recordable injury. That's 104 locations out of our 124. And 94 percent of them did not have a lost-time incident. I'm continually inspired by the commitment our team members have for one another. They really, truly consider themselves family and challenge the status quo every day to do better in every way. That's why we are so focused on providing the very best for their health, their safety, and their welfare. That said, there's still a lot of work to do as we strive toward a zero-incident environment. But with that, I will pause for Teresa first, then Barry to add color for the quarter.
Thank you, Mark. Good morning, everyone. We really do appreciate you taking the time to be on the call with us this morning, and I want to add my thanks to our teams for a really solid performance this quarter. As Mark suggested, our third quarter 2024 net income was $318 million, or $2.05 per diluted share with adjusted EBITDA of $557 million. Third quarter 2024 revenue of $4.3 billion was below sequential second quarter results, due to lower realized flat rolled steel pricing tied to lagging contractual volume. Our third quarter operating income of $395 million was 29% lower than sequential second quarter results driven by steel metal spread contraction as average realized pricing declined more than scrap raw material costs in the quarter. Our steel operations generated operating income of $305 million in the third quarter, lower than sequentially lower than sequential results due to average realized pricing declining $79 to $1,059 per ton while total shipments were steady as increased flat roll volume offset lower structural and SPQ volume. For those of you that track our individual flat rolled shipments quarter by quarter, in the third quarter hot rolled shipments were 942,000 tons, cold rolled shipments were 118,000 tons, and coated shipments were 1,335,000 tons. For metals recycling, operating income was $12 million, lower than sequential second quarter results due to lower realized pricing and volume. In addition, we had an unrealized non-cash copper hedging loss of $10 million in September. We're the largest North American metals recycler processing and consuming ferrous scrap and non-ferrous aluminum, copper, and other metals. And we're growing in support of our increased steel and planned aluminum production investments through new and expanded relationships and through the use of innovative new separation technologies. I'm really proud of the team. They're also reducing operating costs very effectively. Our steel fabrication team achieved strong operating income of $166 million in the third quarter, lower than second quarter results as a 5% decrease in realized pricing offset steady shipments. Border activity in the third quarter was the strongest we've seen this year, supporting our Joyce and Deck backlog extending through the first quarter of 2025. As interest rates decline and public funding begins to be distributed post-election and into 2025, we expect to see increased fixed asset investment and corresponding demand drivers for steel and steel fabrication products next year. Regarding our aluminum investments, As a reminder, as we construct the aluminum facilities, noncapitalizable expenses are required to flow through SG&A until startup. As a result, our SG&A will be higher until we start operations in 2025. You have visibility to this amount provided in our supplemental data schedule. For the third quarter, it was $24 million. We have expectations for aluminum investments to be EBITDA positive in the second half of 2025. and plan to operate the rolling mill at approximately 75% of its capacity in 2026. Mark's going to provide more details related to our ramp and product mix expectations later on the call, as well as define our differentiated cost expectations. The construction of the rolling mill and the San Luis Potosi Recycled Slab Center is going extremely well. Approximately $1.9 billion has already been invested through September of 2024 with expectations of funding between $350 to $400 million in the fourth quarter and the remainder then to be spent in the first half of 2025. Our cash generation continues to be strong based on our differentiated circular business model and highly variable cost structure. During the third quarter of 2024, we generated cash from operations of $760 million. We ended the quarter with strong liquidity of $3.1 billion, comprised of cash and short-term investments of $1.9 billion, and our fully available and secured revolver of $1.2 billion. For the fourth quarter of 24, we believe capital investments will be in the range of $500 to $550 million. Preliminarily, we believe 2025 capital investments will be in the range of $700 to $800 million. We repurchased $917 million of our common stock year-to-date 2024, representing 4.5% of our outstanding shares, and as of September 30th, we have $486 million remaining available for share repurchases. Our capital allocation strategy prioritizes high-return strategic growth with shareholder distributions comprised of a base positive dividend profile that's complemented with a variable share repurchase program. while we remain dedicated to preserving our investment-grade credit designation. Our track record is proven, achieving five-year after-tax return on invested capital of 24% during a period of transformational growth and strong shareholder returns. Our free cash flow profile has fundamentally changed over the last five years, from an annual average of $540 million to $2.9 billion, excluding our large strategic Sinton and aluminum investments. In July, we successfully issued $600 million of investment-grade notes with a 10-year tenure in anticipation of repaying $400 million of our notes that are due this December. Before I conclude, I want to thank the decarbonization and biocarbon teams. I'm proud of them and excited about the recent announcement concerning our new certified science-based greenhouse gas emissions intensity targets for our steel mills, which are aligned with the 1.5 degrees Celsius scenario set forth in the Paris Agreement. In fact, our steel mills are already well ahead of that curve. We recently set both a 2050 emissions intensity target, which is aligned with the International Energy Agency's net zero by 2050 industry targets, and an interim 2030 target, which represents a 15% reduction in our greenhouse gas intensity. These targets were established using the Global Steel Climate Council's steel climate standard of which we are a founding member. The biocarbon project is also going incredibly well with expectations for a first quarter 2025 start. Sustainability is a significant part of our long-term value creation strategy and we're dedicated to our people, our communities, and our environment. We're committed to operating our business with the highest integrity. We uniquely have an actionable path toward carbon neutrality that is more manageable and we believe considerably less expensive. that may lay ahead for many of our industry peers. Our sustainability and carbon reduction strategy is an ongoing journey, and we're moving forward with the intention to make a positive difference. Thank you. Barry?
Sorry, microphone.
Thank you, Teresa. Our steel fabrication operations performed well in the third quarter, achieving historically strong earnings and steady volume in the quarter. Our steel fabrication order backlog remains at a healthy level, extending through the first quarter of 2025. We remain optimistic as it relates to demand for the steel joists and deck markets over the next number of years, based on a moderating interest rate environment, continued manufacturing onshoring, and public funding for infrastructure and other fixed asset investment programs. The uplift from this macro environment could be considerable for this platform, as well as our steel operations. Our steel fabrication platform also provides meaningful volume support for our steel operations, which allows us to constantly operate at a higher through-cycle utilization rate. It also mitigates the financial risk of lower steel prices. The metals recycling team did a good job navigating a challenging market environment in the third quarter. There were a number of domestic steel mill outages, which decreased fair scrap demand coupled with pricing volatility. Fair scrap prices have stabilized and we believe should remain relatively stable through the rest of the year, subject to seasonal moves. The North American geographic footprint of our metals recycling platform provides a strategic competitive advantage for our steel mills and for our scrap generating customers. Our Mexican recycling locations competitively advantage our Columbus and Sinton raw material positions. They also strategically support increased procurement of aluminum scrap for our future flat-rolled aluminum operations. Our metals recycling team is partnering even more closely with both steel and aluminum teams to expand scrap separation capabilities through process and technology solutions. This helps mitigate potential prime ferrous scrap supply issues in the future. It also provides us with a significant advantage to increase the recycled content in our aluminum flat-rolled products and increase our earnings opportunities. The steel team also had a solid quarter, achieving steady shipments of 3.2 million tons. During the third quarter of 2024, the domestic steel industry operated at an estimated production utilization rate of 78%, while our steel mills operated at a rate of 86%, excluding our Sinton operation. We consistently operated at higher utilization rates due to our value-added steel product diversification, our differentiated customer supply chain solutions, and the support of our internal manufacturing business. The higher through-cycle utilization of our steel mills is one of our key competitive advantages, supporting our strong and growing cash generation capability and best-in-class financial metrics. Our realized average flat-roll steel price declined in the quarter due to contract lags, but prices stabilized and improved in the quarter. Positively, value-added flat-roll steel pricing spreads remained resilient, supporting our earnings as we are the largest producer of these products in North America and growing. Our activity is solid heading into the fourth quarter with normal seasonal trends expected. In general, our flat-rolled steel mills lead times are actually at levels higher than we've seen over the last six months. Underlying steel demand remains steady, but a surge in steel imports put pressure on the supply dynamics in certain product areas, specifically for coated flat-rolled steel products. In response, we levied a trade case, and we expect to get a preliminary ruling from the ITC in a few weeks. Our Sitton, Texas flat roll steel mill team successfully completed needed changes early in the quarter to access 100% of the mill's melt capacity. The team experienced some difficulty ramping back up after the outage. However, the reliability of the mill improved dramatically in September, and the company believes Sitton's product utilization rate will increase to around 75% for the fourth quarter of 2024. Also, the additional two new value-added coating lines were successfully commissioned and have commenced operations, improving the mill's value-add product mix and through-cycle earning capability. Regarding the steel mill market environment, North American automotive production estimates for 2024 were recently revised to stable production over the next several years. Automotive dealer inventories also continue to remain below historical norms. Non-residential construction remains stable with slowdowns across some industries. However, we believe moderating interest rates will unlock pent-up project work and create new opportunities in 2025. Additionally, onshoring and infrastructure spending should provide further support to fixed asset investment and related construction-oriented products. As for the energy market, the solar industry continues to grow and be a meaningful part for both our flat-road products and structural sections. Oil and gas also remain steady. Looking forward, we are optimistic regarding steel demand and pricing dynamics as we end 2024 and get ready to enter 2025. With that, I'll send it back to Mark.
Super. Thanks, Teresa. Thank you, Barry. Well, it's more than evident that our performance-driven, employee-centric culture, in combination with a proven, highly diversified value-added business model, drives superior through-cycle financial metrics. Our consistently strong operating and financial performance continues to support our cash generation and growth investment strategies, allowing a balanced cash allocation strategy that has consistently delivered best-in-class shareholder returns. For instance, our investment strategies achieve a three-year return on invested capital of 32% from 21 through 23, compared to only 12% for the S&P 500. And our disciplined high-return investment approach continues. As I said, the four value-added flat-row steel coating lines are increasing volume and performing very well from a quality perspective. These types of high-return investments are key to our value-added product and supply chain differentiation strategies. As I mentioned also, Sinton continues to improve its operational reliability with expectations for a strong production capability in 2025. A recent aluminum growth strategy is especially compelling. The market environment in aluminum is not unlike the steel industry was when we started SDI 30 plus years ago. It has older assets, heavy legacy costs, a lot of the facilities are inefficient and high cost, and they've had, the industry in general has had difficulty in earning the cost of capital, and hence there's been little investment in facilities and new technologies in recent years. But unlike our steel entry, The one huge positive is that there's a significant deficit in aluminum, just in North America in general, and that deficit is expected to grow considerably. There's a clear business alignment. They leverage our core competencies, core competency of construction and operational know-how, and one only has to look at the the drone video on our website to see the extraordinary progress the team has made constructing the new mills. It also will leverage our performance-driven culture, driving higher efficiency and lower-cost operations. It also will level Omni's recycling footprint. As Teresa suggested, we're the largest North American aluminum scrap recycler, and we also are developing some in-house new technologies to separate 5,000 and 6,000 series alloys. It's a very, very cost-effective and a high return growth opportunity for us. Construction of the expansive rolling mill in Columbus, Mississippi, as I said, is proceeding at an extraordinary pace, and I believe the aluminum industry is now recognizing that we truly will be a force to be reckoned with. The future customer base across all sectors is excited to have a new market entrant that is known to be innovative, customer-centric, and responsive to their needs. Commercial arrangements are being put in place to match an order book to our ramp-up needs in 2025. Responses from existing and new customers across the markets remains incredible as they thirst for new supply. As in Sinton, we're developing an onsite industrial park to locate aluminum processing and consuming facilities. Two arrangements are currently being negotiated that would create approximately 100,000 tons of annual processing capability per year. And as our project has become a visible reality and our reputation permeates the aluminum industry, aluminum professionals have been knocking at our door. And we've been building a phenomenal team with an in-depth knowledge of aluminum operations, commercial markets, process technology, and customer service. For those that may not have heard in our last call, The scope of the facility is a state-of-the-art 650,000 metric ton a year aluminum flat road facility located in Columbus, Mississippi. We'll have an optimized mix of 300,000 tons of can stock, 230,000 tons of auto, and 130,000 tons of industrial and construction products when we're fully running. The actual site in Columbus, Mississippi as a melt cast slab capacity of 600,000 metric tons. And it's going to be supported by two satellite recycled aluminum slab casting centers located in UBC scrap rich regions. We expanded the project scope to include, as I said, additional scrap processing and segregation technologies to maximize aluminum recycle content. These in-house developed technologies are currently operating successfully separating the 5000 and 6000 series alloys on a commercial basis every day. The team plans to begin production of slabs in San Luis Potosi, Mexico in the first quarter of 2025. We will commission the Columbus casthouse in the first quarter of 2025, downstream lines in the second quarter, with commercial shipments in mid 2025. And that is absolutely on schedule. In 2025, we plan to begin production with a product mix weighted to industrial and construction products as we qualify our can sheet in 2025 and order products into 2026. We anticipate production to grow to 50% of our annual rate by the end of 2025 and expect 75% capacity in 2026. The project is expected to add 650 to 700 million of through cycle annual EBITDA and we should generate approximately $40 to $50 million through the recycling platform in addition to that. Although this computes to a higher EBITDA per ton than the industry has experienced in the past, we're confident in that projection. And the most significant savings are in four key areas, labor, recycled content, yield, and logistics. For labor, we should have a reduced workforce of perhaps 700 to 750 people, versus perhaps 1,200 or more in a conventional facility of this size. We'll have optimized plant layout and material flow. We'll have a centralized automated storage system, so there'll be no touch from slab to truck. And our proven performance-based incentive-driven culture will drive high productivity, high efficiency, and low costs. And we will have no legacy costs. So for those who doubt the impact I would just ask you to look at what our teams have done throughout our steel operations over the years. Recycled content. Again, we will lever our metals recycling platform to drive higher recycled content. We have the largest non-ferrous recycling operations, as has already been stated. We also have a secondary aluminum facility that has been operating for many years that will be additive. We're locating satellite facilities close to the UBC rich areas to the west and in Mexico. And again, leverage the sorting technologies. The yield will be improved, we do believe. It's going to be a new facility, state of the art equipment and technologies. The scalping technology is absolutely state of the art and will minimize material removal. And we're actually processing through the facility supersized coils that produce less heads, less tails, less line stops, all adding to lower yield losses. And logistics, again, locating slab centers close to the UBC rich areas will be a huge benefit as well. So the excitement within our company, and particularly at the ADI sites, continues to grow. as our teams recognize their ability to help revolutionize the U.S. aluminum industry, as they did in steel. We're impassioned by our current and future growth plans, as they will continue to drive the high return growth momentum we have consistently demonstrated over the years. The earnings growth of these new projects is compelling. The capital spending for Sinton, the four value add-lines, and the aluminum dynamics is approximately 85% complete, with an estimated collective future through cycle annual EBITDA contribution of over $1.4 billion. As a prominent institutional portfolio manager recently pointed out to us, Steel Dynamics has grown to an incredibly resilient cash-generating business driven by the best teams in the world. He said, in the last five years, you've invested billions of dollars in organic strategic growth, You've earned a return on invested capital at 24% compared to the S&P 500 at only 12%. You've increased your cash dividend over 90%. You repurchased over 30% of your outstanding shares, all the while maintaining best-in-class investment-grade credit metrics. He said it's better than a textbook capital allocation lesson. And obviously, somewhat biased, I agree. Yeah. And I am excited as investors recognize the power and consistency of our through-cycle cash generation combined with our consistent and high-return capital allocation strategy. And it's our belief that the steel industry has undergone a paradigm shift in recent years, a shift that will further support our earnings profile. There's a pervasive sense of mercantilism, which will provide a level playing field through continued and appropriate trade relief. You have COVID-driven supply chain dislocations, which have accelerated reassuring of manufacturing. Decarbonization should materially steepen the global cost curve, providing SDI a huge competitive advantage to gain market share and increase metal spreads, as our mills have some of the lowest carbon footprints in the world. AI and cloud computing should support non-residential construction through data center build-out. And there will be growing fixed asset investment driven by the Inflation Reduction Act, CHIPS Act, and other public monies. In turn, with the interest rates moderating, demand will be strong, we do believe, going into and through 2025. So in closing, we've been blessed with good fortune, and our people are our foundation. I thank each of them for their passion and their dedication. We're committed to them, and I remind those listening today that your safety for yourselves, your families and each other is our highest priority. Our culture and business model continue to differentiate our performance leading to best in class financial metrics. We're an integrated metals business providing enhanced lower carbon supply chain solutions to our customers, in turn mitigating volatility in our cash flow generation and providing enhanced shareholder returns and value to all participants. We truly look forward to creating new opportunities for everyone today, tomorrow, and in the years ahead. So with that said, we will open up the call to our questions.
Thank you. If you would like to ask a question, please signal by pressing the star key followed by one on your telephone keypad. If you're using a speakerphone, please make sure your mute function is turned off to allow your signal to reach our equipment. If you have pressed star one earlier during today's call, please press star one again to ensure our equipment has captured your signal. Also, we ask that you please limit yourselves to one question to facilitate time for everyone. Any additional questions can be addressed upon reentering the queue. Please hold just a moment while we poll for questions. Your first question is coming from Martin Engler with Seaport Research Partners. Please pose your question. Your line is live.
Hello, good morning. Everyone briefly touch on this in the prepared remarks, but for the greenfield aluminum project, are there any other key personnel additions that are still needed? And could you just more broadly touch on the general labor market and how you found the process of filling the needs there?
Certainly, I think the. There are no key folks or talent needed from a skill set or experience. We are pretty well built out, but we will always, always talk to anyone who wants to join us. The management team, I think, is absolutely solid. It's a blend, a combination of seasoned aluminum folks, managers, leaders, alongside engineers, our STI proven leaders. And so you'll get the blend of aluminum experience and knowledge base with the cultural performance-driven sort of passion that we have within Steel Dynamics. So I'm incredibly, incredibly impressed by the team. It's actually a much better location. Finding talent is not an easy thing nowadays. But compared to the challenges that we experienced in Sinton, I think it's a much, much better location. Fortunately, we have one of our large flat-road steel facilities right across the road. That's allowing, again, a transfer of people at all levels. And they can transfer over without moving their families and dislocating their lives. And so that is a huge benefit for us as well. So no, we're excited by the team though.
Excellent. If I could one last one in steel fabrication with more recent sales that you've had that have been added into the backlog over the past month or two, are you seeing any pockets of pricing strength relative to where you had been?
Martin, I would suggest that heading into the fourth quarter, we're going to see that normal seasonality that you typically see in anything that's tied to construction. But as we look at 2025, we definitely think that there's opportunity for not just price support, but price appreciation, as we've talked about interest rate changes and additional demand coming from public funding, et cetera. So we're feeling really good with the steady aspect of what we've seen in the last six to nine months. And now, you know, we'll just get through the fourth quarter seasonality and then head toward what we think is going to be a really robust 2025. Okay. Appreciate that.
Congratulations on results. Thank you. Thank you.
Your next question is coming from Katia Gentic with BMO Capital Markets. Please pose your question. Your line is live.
Hi. Thank you for taking my question. Right now, 80% of your business is contractually based. Does that change with further Sinton ramp up, or should we continue to see about 80% contractual?
Katja, this is Barry Schneider. Contractual relationships are a big part of our value-added supply chain solutions. So as we've increased our paint lines and our coating lines, it keeps that contract concentration about in that 70% to 80% range. We anticipated this growth with our new line, so I would see us being in the same kind of market, perhaps a little bit less in the future once we get the established customer bases and work out these supply chains in each region. Thank you.
Okay, and maybe just to clarify, I think you recognize it, but the 80% contractual is on the flat row side of our business. We obviously have a whole bunch of other stuff being a very, very diversified provider, which is more in kind of the small spot day-to-day.
Okay. Maybe just one quick one. Barry, I think you mentioned that Sinton had a bit of a challenge starting up after maintenance, if I'm not mistaken. What was the issue there?
Whenever we work with high-voltage systems, you have kind of a normal making sure everything's safe as you ramp up. So having the team, the outage was about four days, and it was just a little bit slow to get back up to regular running rates. It's not unheard of in our industry. It was just worth noting because we did so much work. The team really resolved some of those high-power problems we'd had from the beginning, and we safely were able to do that. So all in all, I consider it a good outage. The team did very well. But it wasn't like turning a light on and off. It's just a little bit more complicated with that high voltage.
Perfect. Thank you.
Your next question is coming from Tristan Gresser with BMP Parabolic Scene. Please pose your question. Your line is live.
Yes, hi. Thank you for taking my question. The first one is just on the increase in spreads, in metal spread for you, long term. portfolio, where did you see more strength and maybe if you can discuss a little bit the differentiated outlook for your structural or shape or array of whatever drove that strength that would be appreciated to get your perspective on your own product business.
This is Barry. The scrap that we're able to move to our mills from the metals recycling platform is really beneficial because we We find the best value, and the timeliness of our supply chain allows us to really optimize that. So having the right material at the right time is essential for that business to really get the value from it. As we look specifically at long products, our structural and heavy section mill in Columbia City is not just a heavy section mill. It's also railroad, the largest railroad producer in the country. So we have a nice balance of where we tend to move our products. So as the markets tend to change over time, we're always able to optimize into the right product mix for the opportunity and make sure that we keep our regular customers invested and they understand what we're doing. So having that diversification of product across all of our business is essential when we're looking at how we're moderating quarter to quarter with the natural flow of business. So Long Products remains very resilient. We're excited about the opportunities that we see coming, particularly with the investment and reshoring opportunities.
All right, that's helpful. Maybe a follow-up just on the update galvanized trade case you mentioned and the potential impact of that. I understand Vietnam being part of the investigation, but I think there's been a push to include certain countries like Canada and also Mexico. And given your exposure to Mexico, can you explain a little bit the rationale behind including those countries in the investigation?
Yes, sir. There was actually 10 countries involved in the investigation. And each of those countries, there was very demonstrative increases in the actual tons that have surged through those various countries into American markets. And the necessity of including Canada and Mexico was because of the volume of tons that are coming through those countries. The USMCA is a great treaty that we all enjoy. We do good business based on that. In that agreement, there is provisions to do just what we did, which is engage the ITC for anti-dumping and countervailing duties cases. The numbers are staggering. And in many cases, these tons are not melted or poured in those countries, but they're flowing from some of the other countries listed. So as there's problems in Asia, that puts pressure on that part of the world, and they all want to flow to our shores. So this mechanism is expensive, it's lengthy, but it's necessary to make sure that the competitive markets that we have in our United States are truly fair trade. So I think the process will render out what the appropriate duties are in each country. And if there truly was less damage for some of those countries, the final tariff amounts will reflect that. So it is something that was absolutely necessary. And as we watch, we don't ask for handouts or protection. We just ask for a fair field to play the game on. And this is all part of that process. All right.
Thank you very much.
Your next question is coming from Carlos D'Alba with Morgan Stanley. Please pose your question. Your line is live.
Thank you very much. Maybe continuing with the conversation on the anti-dumping case, somewhat related, the spread between galvanizing steel and coral coil has been depressed. Your low level is probably not economical. If the anti-dumping investigation doesn't go your way, or even if you don't see a big improvement, if it does, what is the dynamics as a leader in this sector prepared to do to maybe enhance those spreads?
Carlos is Barry again. We do anticipate great success with these trade cases, especially with certain of these countries that were the most egregious offenders. But we routinely evaluate how we move our flat roll products through our process lines. So we routinely move hot roll all the way through the process into galvanized and painted. We make those decisions about where the margins are. So we've been having very good success in dealing with these pressures over the last 12 months. And you can see from our earnings results that we're finding a solution to the problem. It has to do with We have so much diversity in our product mix that we respond to where we can go and be safe. So I believe the ITC will come back favorable, particularly with some of the more egregious offenders. And that does create an opportunity for us to go balance into a more product mix that is more perhaps friendly to those times.
Thanks, Barry. If I may squeeze another one.
If I could just add, you know, you've heard us say before, you know, we don't manage to hope, nor do we manage and make strategic decisions based on we think trade or policy of any nature is going to go one way or the other. You have to take control of your own destiny. And I think the teams year over year do an absolutely phenomenal job further diversifying our product mix. I think, I don't know what the recent number is, 65, 70% of our flat row product mix, 65% is value add. And when we say value add, I'm talking about really value add. When you get into pre-paint and you get into the coding developments that the teams have achieved. And most recently, they've got into this digital print stuff that literally is absolutely phenomenal. wood grains for the garage door folks and architectural. You just have to have innovation and creativity continuing to drive up the product mix. So no matter what happens, we will succeed no matter where the trade goes, to be honest.
And the thing that Mark and Barry talked about, but without saying the exact words, it's the supply chain differentiation that we have with all the products that you just spoke about. And so that's the key for us.
All right, thanks. Just maybe if I may squeeze another one on the steel fabrication business. And for the details on pricing, I think Barry, maybe I missed this, but I think Barry talked about stable pricing from current levels, from what you saw in the third quarter. But any further color there or volumes, how do you expect that going forward?
Yeah, Carlos, thanks for the question. But, again, we're pretty consistent. We won't talk about pricing and commercial things as it relates to that. The commercial team would be outside my door, and they'd be ready to do bad things. So we can't do that. But from a volume perspective, we do expect – regular seasonality here in the fourth quarter as it relates to the construction-related businesses, which steel fabrication is one. But we do expect to see much stronger volumes next year, which should support pricing as well.
Thank you, Teresa.
Your next question is coming from Lawson Winder with Bank of America. Please pose your question. Your line is live.
Fantastic. Thank you, operator. And good morning, Mark, Teresa, and Barry. Nice to hear from you both. And thanks for the update today. Barry, maybe I think this question would be best directed to you. Could you just walk us through the path from 72% utilization at Sinton in September to your optimal utilization? What is that optimal fully ramped utilization? And what are the remaining bottlenecks and steps to resolve that? And if possible, timelines when you hit that number. Thanks.
Yeah, Lawson, I'll try to articulate why we have confidence in what the SITN team is doing. And the first major thing is reducing the unplanned downtime. So when things happen, as the team not only develops themselves as teammates, but also as competency develops, they're able to address issues as they occur. So we've been making significant strides at reducing the unplanned downtimes. necessary to make that happen is improving the reliability of the equipment in the plant. As you may know, our flat-rolled steel mills are actually coupled units where we go from the furnace to the hot rolling mill as one coupled unit. And to make that happen as various parts of the system have normal issues, it can impact the other units. So what we're seeing now, and we've seen days, we've seen weeks, now we've seen months of continuous reduction of unplanned downtime, better reliability of the equipment, and also just as important, making sure that all the products that are actually being produced are able to get to higher value destinations through the mill, whether it's selling it as hot rolled, cold rolled, or coated products. So as we see each of the units in the mill respond, we see the uptime increasing. We see the yields getting better and better. And as we start controlling the cost situation, we see a very good path towards this facility running well. We have had weeks that we're nearly at capacity. And that, again, is more reasons we have confidence in what we see. So we see kind of the watershed moments happening under our feet. We anticipate fourth quarter to finish strong, and it really sets the stage for 2025 to really allow this facility to show the stakeholders what they've been doing and how well they've been earning it down there. Hope that helps.
Yep, the color is definitely helpful. And then maybe if I could just follow up to that, I think it's probably directed toward Teresa. I mean, when you think of Cynthia now kind of being there or close to being where you need it to be, and you look at the dividend consideration for February, could we anticipate that the dividend increase in February might be more material than we've seen more recently? And then how will the aluminum dynamics startup factor into that decision? Thanks.
It's a very good question, Lawson, a very tricky question. So the board is who determines what the dividend will be, and you're correct. We like to keep a positive dividend profile, and that generally happens in the first quarter of each year. And I would anticipate the same, absent any extraneous things occurring this year as well. We do expect to have sent and be a significant EBITDA contributor next year, which it hasn't been up to this point. So that's a significant change in the earnings profile. That being said, we'd like to see how it's sitting operates in 2025. So I would expect to see a positive dividend move, but I can't really speak to the magnitude of that at this point in time. As it relates to the aluminum assets starting in 2025, very excited about that. As I mentioned in my prepared notes, we do expect those investments to be EBITDA positive in the second half of 2025, which is pretty extraordinary. So we'll really start to see that benefit 2026. So I would think that would generally be kind of a timeframe to think about how that contributes to through cycle cash flow and possible dividend moves.
Okay, great. Thank you all very much.
Your next question is coming from Timna Tanners with Wolf Research. Please pose your question. Your line is live.
Yeah, hey, good morning. I wanted to probe a bit more the status of the value-add lines ramping up the four lines between paint and coated galve. Just looking at the volumes, it wasn't clear to me what utilization you have those lines at and what we might have yet to see play out as they ramp up.
Tim, this is Barry. All four of the new lines we added are actually operating at somewhere around 65% to 75%. As we discussed with the trade cases, we've seen some pressure in certain coated products, particularly Galvalume. So we are trying to make sure we're efficiently running those lines and making sure we don't waste money by operating at levels that perhaps we could do with the existing lines. So What we look at is the ability to really allow each line to do the proper product mix to be very efficient and to be very good yields. So we're really excited with what we've seen. The Terre Haute operations are definitely improving the opportunity for that facility to reach more markets, diversifying that product mix there by adding a second coating opportunity with Galvalume and with the pre-paint opportunity. has really opened up relationships with new customers as well as existing customers who needed those products in that region. And at Sinton, the additional lines really allow us to have a more efficient operation between our galvanized coatings and our galvalume coatings. So it might be a bit technical, but we're really excited how the lines perform. The quality itself has been very good, and that is difficult with these type products. A lot of this new capacity is pre-painted. markets, which have very demanding customer base. So we've been really excited to see how the teams have responded. And the sales team continues to bring new opportunities to the mills to fill them.
As it relates to their contribution to earnings, I would say that that really hasn't been significantly impactful up to this point. So as a reminder, the four lines were about a $600 million investment. And generally, the paint and galvanizing lines for us, given our supply chain differentiation, have a payback period of anywhere between two and three or two and a half years. So pretty significant. You're going to start to really see their impact in 2025, I think, as everything gets ramped up.
And just one follow-up thought at Centum. Obviously, the volume... throughput on those lines is a little inhibited right now because of the hot side not being at full capacity. So as you see, as we increase the throughput on the hot side, the volume through those two lines down there will increase in tandem.
Okay. That's really helpful. So for modeling purposes, if we look at the 1.3 Plus million tons in the quarter of galvanized that represents about or galvanized encoded that represents about 65% of the new capacity ramping up So we have yet to see that remaining third or so flow through and we would expect that Conditional to the imports coming off. Is that is that fair?
So in that coded number It's not just our lines that you're seeing some nut and no it wouldn't it wouldn't show like shipments of that at that rate and Because you also have our United Steel Supply, and you have other processing facilities rolling through that that aren't really included. And a lot of the benefit of the additional volume in the third quarter actually came through different avenues. So I think I would suggest there's more volume that's still to benefit. It's not just a third. Okay, thanks.
Maybe I'll follow up on it. Appreciate it.
Your next question is coming from Bill Peterson with JP Morgan. Please pose your question. Your line is live.
Yeah, hi, good morning, and thanks for taking the questions. Maybe following up some of the questions around utilization and also around the last question, too. Can you help us understand if Sitton's profitability meaningfully improved in the third quarter? You know, I think it was round break even in the second quarter. And then on the four new coding lines, are these profitable yet? And I guess they're obviously related to some of the trade questions you were answering earlier. But if they're not, when would you expect them to be profitable?
So, from the perspective of Sinton, no. In the third quarter, because we had additional outage time that Barry actually mentioned, And because we had additional maintenance costs related to that, Sinton wasn't even that positive in the third quarter, but we have full expectations that it will be in the fourth quarter and certainly next year. As it relates to the lines, they're really integral into the operations of the steel mills themselves. So to answer that question is a little bit difficult. Again, I would tell you, as Mark mentioned earlier and Barry, and now I will for a third time, We expect the value add lines to really benefit 2025. So as you think about your modeling, I would add that as an additional benefit for us that's outside of just normal market dynamics.
Great. Thanks for that. And on sort of the lower carbon items, and thanks for providing the color there, it looks like on the biocarbon project particularly, it looks like it's going to be a few quarters before operation, but What are the means to be done before operation will start? And then, I guess, when do you plan to introduce internally produced biocarbon into your steel production flows? Do you have – I mean, is there a need for customer commitments for the products with this biocarbon? Or do you expect a premium for products coming – using that product?
That's a good question. I would hope to have a premium, but Barry's laughing at me. So the biocarbon facility, the team's doing a great job. It's still under construction. And again, everything's pointing toward a first quarter 2025 start. We will have that product. It's already been fully tested at each of the steel mills that will be receiving it. We don't have enough product to satisfy all of the carbon needs at our steel mills, but a majority of it. So we'll start using that and easing that into the product mix for the steel mills as we enter the first half of next year. As far as whether or not there's premium charged to that product, that's just going to be part of our decarbonization journey. So it's going to be used as a matter of whether it's not for a specific customer necessarily. It will be just part of the normal operating process. mechanisms for each of the steel mills as a different lower carbon raw material set substituting for anthracite.
Yeah, Teresa, I would just add on that that we don't need customer approvals for this product. It's so early in the process that the use of what kind of carbon doesn't factor into what the final steel product will actually, how it will perform. And I would think of it as it's not a binary decision where it's one or the other. So The path towards introducing this to the mills will really flow based on how the startup goes and the proximity and how the teams respond to it. The trials that have been done have been very successful through the Amium pilot facility. So we have a good working knowledge going into this. And the Melchop teams are regularly meeting with the biocarbon team. And we're excited about it. It's a beautiful plant down in Mississippi.
Thanks very much, Teresa. Appreciate it.
Your next question is coming from Andrew Jones with UBS. Please pose your question. Your line is live.
Hi, Tim. Thanks for the opportunity. Just on the market in 2025, I mean, we hear the comments that you've made on the positive outlook and potential for demand to recover. But just in a more pessimistic scenario where that doesn't happen, Big River 2 starts to come through, um maybe you don't get the same trade protection that you are hoping for i mean what would you consider doing within your portfolio to kind of do your bit to help to balance the market i mean would it change your production plans in any way or you know would you would you be an active participant in trying to uh right the market or do you see yourself as just a low-cost producer and you can essentially take share and expect others to potentially drop out at the higher end of the curve? How do you look at 2025 in that more pessimistic scenario?
Firstly, we're not pessimistic. We're very, very constructive on the future market in 2025. There are too many things there that will drive that. And our customer base, in general, our customer base is very, very positive for 25. You should have a lower interest rate environment. That will kickstart non-residential construction. New millennium right now. uh the the the order book the the uh order uh the the engineering the whole flow of things is is strong it just needs a slightly lower uh interest rate environment for those developers to to push buttons and and move forward so again just want to emphasize we're constructive on on the on the marketplace just in general and it's not a matter of 2025 or it's just a matter of any market cycle, we will produce to what our customer base requires, quite simply. Okay. And sorry, if I can, and I think one has to recognize part of our whole business model It revolves around just that. We recognize that the markets are cyclical in our business. So over the years, since the very beginning, 30 years ago, we've always focused on a very diversified product mix. That product mix is value add, very diverse across actual products, but also markets. That allows you huge, huge, huge flexibility as markets ebb and flow. A very, very strong part of our strategy has always also been the pull-through volume. So if you look today, New Millennium, they consume about 600,000 tons, I think, or thereabouts last year, maybe a little bit more, of the products that we make. The conversion facilities at Heartland, they've got roughly 800,000 ton of capability. You have the techs, they have about 800,000 ton capability. So in all, our internal sort of substrate requirements is well over two million tons. We supply some of that internally, but Barry and his team also procures a lot in the marketplace. So we're actually one of the, strangely, and a lot of people don't recognize it, but we're one of the largest buyers of sheep products in the US today. That pull-through volume can flex. So if you look at our utilization rates through cycle, those utilization rates are always superior to any of our peers. because of that value add diverse product mix and also the pulse through volume that we have internally. So even if it does come off a little bit, you will see that we retain our strong through cycle cash generation capability without doubt.
Okay, fair enough. But no major closures of higher cost lines or older lines or any sort of, you know, reaction to kind of, you know, since volumes potentially displacing volumes somewhere else in the portfolio, that's not on the agenda.
All right. I didn't hear that.
That's okay. You would say no. No.
No. Yeah. No. Okay. Cool. Okay. No worries. Thank you.
Once again, if you do have any remaining questions or comments, Please press star 1 on your phone at this time. Your next question is coming from John Tumazos with John Tumazos Independent Research. Please pose your question. Your line is live.
Thank you for taking my question. Looking out a couple years, which sectors do you think are most fertile for the next big investment? This year, U.S. aluminum demand is trending up 5%. Steel has been down in apparent demand five out of six years now. Lots of companies have built a lot of steel capacity. Did we expect that aluminum or recycling or some other new area is the candidate for the next big project in 2026 or seven or eight?
Well, firstly, John, we will always take your questions, sir. As I look across our portfolio, we're not strong on the recycled markets just in general. Were there regional focused opportunities to vulcanize our supply chains? We certainly will anticipate that or look at that. But I think we have a good recycled sort of platform. You will see us grow here and there to expand our aluminum supply chain. But it won't be meaningful dollars to do that. On the steel side, I think you're correct. I don't see the opportunity necessarily for another 3 million ton a year greenfield site. We're not, as you know, we're not in business just to grow big for the sake of it. We want to differentiate our value chain. We want to always sort of diversify. The team... has identified several value add opportunities, products that we don't make today, and those are sort of percolating in the background, and you'll see over time us continuing to lever those higher value products. Aluminum is obviously new to us. We want to walk before we run, get the first mill up, but there's no doubt you know, the volume growth in aluminum going forward will be much stronger than steel and gives rise to opportunity there. As you've seen our strategy in the past in steel, you know, the move downstream again into value-add products in aluminum capitalize on our pre-paint expertise, I think you will see that also.
Thank you.
That concludes our question and answer session. I would like to turn the call back over to Mr. Millett for any closing remarks.
Well, super. Well, for any of our employees and our teams out there that are still on the call, thank you, thank you, thank you for what you do. You're an incredible, incredible team doing incredible things. We can't do what we do without a loyal customer base. And again, thank you, thank you, thank you for your support over the years. We will continue to try and bring value and create value for you. Shareholders that are on the line that own us, thank you. Those investors that don't own us, all I can say is you should. So from SDI and every employee, thank you for all those that support us. Have a great, great, great day. Be safe.
Once again, ladies and gentlemen, that concludes today's conference call. Thank you for your participation and have a great day.