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Xos, Inc.

Q32022

11/10/2022

speaker
Operator

Greetings, and welcome to EXOS, Inc.' 's third quarter 2022 earnings call. At this time, all participants are in a listen-only mode. If anyone should require operator assistance during the conference, please press star then zero on your telephone keypad. As a reminder, this conference is being recorded. At this time, I would like to turn the conference over to General Counsel of EXOS, Kristen Romero. Thank you. You may begin.

speaker
Kristen Romero

Thank you, operator, and thank you, everyone, for joining us today. Hosting the call with me today are Chief Executive Officer Dakota Simler, Chief Operating Officer Giordano Sordoni, and Chief Financial Officer Kingsley Efimiki. Ahead of this call, EXOS issued its third quarter 2022 earnings press release and a presentation, which we will reference during this call. This can be found on the investor relations section of our website at investors.exostrucks.com. On this call, management will be making forward-looking statements based on current expectations and assumptions, which are subject to risks and uncertainties. Actual results could differ materially from our forward-looking statements if any of our key assumptions are incorrect because of factors discussed in today's earnings news release during this conference call or in our latest reports and filings with the Securities and Exchange Commission. These documents can be found on our website at investors.exostrucks.com. We do not undertake any duty to update any forward-looking statements. Today's presentation also includes references to non-GAAP financial measures and performance metrics. Please refer to the information contained in the company's third quarter 2022 earnings press release for definitional information and reconciliations of historical non-GAAP measures to the comparable GAAP financial measures. Participants should be cautioned not to put undue reliance on forward-looking statements. With that, I'll turn it over to Dakota.

speaker
Dakota Simler

Thanks, Kristen. And thank you everyone for joining us today for our third quarter 2022 earnings call. We appreciate everyone joining the call and are excited to share with you the progress made and challenges faced during the quarter. We will also discuss steps made to evolve our organization to respond to the dynamic external environment. During our call today, I'll cover deliberate decisions we made as a team to set up EXOS for success in the coming quarters. I will then review quarterly business highlights, our new charging infrastructure solutions, and other updates since the end of the quarter. GEO will provide an update on the manufacturing operation and our supply chain. And to wrap up, Kingsley will provide a detailed review of our third quarter financial results and our outlook for the second half of 2022. In this uncertain environment, we've dedicated considerable time understanding customer demand, our delivery capabilities, the constantly evolving supply chain, and the economic environment. We have worked diligently over the past two quarters to align our internal plan with these external realities. This has led to several deliberate decisions to set the company on a trajectory for future growth and success. These decisions focus on three key metrics, demand, margins, and liquidity. We continue to see demand and sales growing triple-digit percentages year over year and will capitalize on this growth with our revised plans, which I'll share with you now. First, we've received several repeat orders from large national accounts. Customer feedback is positive, and our breadth of customers and backlog has increased substantially. However, the timeline for customer deliveries has increased due to delays in installing charging infrastructure. We've implemented an internal project to accelerate the delivery of infrastructure to customers which I will cover in further detail. We have right-sized the organization to reduce operational expenses. Part of this initiative is focusing R&D in the near term on products such as the StepVan and Exos Hub that we believe will help drive profitability next year and in subsequent years. We have simplified our manufacturing operations and supply chain, focusing efforts on our flex manufacturing site in Tennessee. These cost-saving measures will also reduce the number of days in process inventory and benefit working capital in the future. We have launched an internal project to align the organization on achieving gross margin positivity by the end of the first half of 2023. We believe that we will achieve this goal through a combination of pricing action, lower product costs, and lower overhead costs. Finally, We continue to have access to capital as we close two convertible notes with investors during the third quarter, and we expect to access additional debt financing via an ABL and receivables financing in the near future. These decisions better position us to continue growing deliveries, achieve positive gross margins, and access capital to scale the business. We are building a robust sales and customer support organization and we're seeing continued strong demand for our products, as our revenue for the third quarter of 2022 was $11 million, up 12% compared to the second quarter of 2022. During third quarter of 2022, we continued our North American expansion with 88 units delivered across 15 North American cities during the period. These vehicles went to existing customers, such as Merchant's Fleet, and FedEx ground operators across four states, as well as new commercial EV customers. The demand for excess vehicles in last mile delivery applications has not slowed, although regular seasonality in the last mile delivery sector during the peak holiday shipment season is expected. However, we are reaffirming our half-year guidance, which anticipated fourth quarter seasonality. We also announced the expansion of Exos Energy Solutions with a suite of five new types of Exos DC fast chargers that are compatible with both Exos and other commercial electric vehicles, enabling a wide range of charging applications. Charging infrastructure deployment is the largest hurdle slowing our pace of deliveries. We have expanded the Exos Energy Solutions team, which now uses a robust managed process to help customers secure charging infrastructure as quickly as possible. This team provides turnkey infrastructure, starting with site evaluations, site engineering and design, permitting, planning, construction, installation, and commissioning of fleet charging infrastructure. Several customers have made use of these services, including Loomis and Unifirst, which have deployed charging infrastructure at multiple sites across the country. These services are helping improve the pace of customer deliveries and will also improve our margins. In addition to our infrastructure solutions, I'd like to cover other highlights over the last few months. We announced a strategic partnership to expand our leasing and distribution network with National Lease, one of the largest full-service truck leasing organizations in North America with over 900 locations and over 165,000 vehicles in its fleet. With this partnership, Exos' vehicles and services will be listed as part of the offerings from National Lease. Additionally, we also named WW Williams as a pilot service provider to support Exos customers with world-class service and maintenance. Subsequent to the end of the third quarter, we introduced an extended service contract offering in partnership with National Truck Protection Co. Inc., the leading aftermarket truck extended service provider in the U.S. and Canada for Class 2 through 8 commercial vehicles. This extended service contract is expected to help decrease the total cost of ownership, or TCO, for our step vans and create an enhanced overall ownership experience for our customers. Additionally, we are making several changes to the step van platform. focused on improving both fleets' total cost of ownership and Exos' gross margins. This past quarter, Exos unveiled new features for our Advanced Driver Assistance System, commonly known as ADAS, to all of our stepfans. Such features will become standard in Exos vehicles going forward and will help fleets save on insurance, repair, and driver safety costs. In an effort to further reduce direct material costs, We began work in early 2022 to integrate more cost-effective battery cells into our vehicles. This includes making use of more affordable chemistries, such as lithium iron phosphates, for less weight-sensitive commercial vocations, such as parcel delivery. This has been part of our ongoing development plans for some time, and we expect to launch multiple new battery configurations in 2023. We will continue producing our Lyra battery line for powertrains weight-sensitive vocations, and service parts. In addition to increased battery options, we've conducted value analysis and value engineering activities that have managed to reduce material usage and assembly steps significantly. In some high-cost components like high-voltage harnesses, this has led to savings of roughly 50% on direct material costs. We are making great strides to help our customers improve safety and consequently lower the total cost of ownership while also reducing direct material costs. With that, I will now turn the call over to Gio.

speaker
Kristen

Thanks, Dakota. Our operational focus is to increase delivery volume and begin delivering gross margin positive units by the end of the second quarter next year. We have a robust internal plan to make sure we achieve these goals, which includes the following initiatives. continuing to take price action, the effects of which we'll begin to see in the coming year. Streamlining our manufacturing operation and focusing production in Birdstown, Tennessee. This will help improve our margins by reducing the overhead costs in manufacturing, as well as reducing freight costs. We've established an internal project dedicated to further reducing the cost of our step van platform through design and engineering, while also preserving performance and reliability of our vehicles. These efforts will bring significant improvements to our direct material costs as well as vehicle performance. The supply chain team has been working in tandem with our engineers as well as their supplier partners to uncover new areas of cost reduction on the StepVan platform and re-domesticate key parts of our supply chain from Asia to North America. While we are confident in our ability to execute on these plans, we don't expect our margin improvement to be linear from here to the end of the second quarter as we work through existing inventory and continue to take steps to optimize our manufacturing and supply chain systems. Achieving gross margin positivity is our core focus, along with continued revenue growth and sufficient access to capital to support such growth. As Dakota mentioned, many of our customers are continuing to struggle with obtaining adequate charging infrastructure. I'm excited by the progress our team has made with the Exos Hub and Exos Energy Solutions, with the aim to alleviate charging bottlenecks. The hub is a mobile charging station that can be used to charge up to five electric commercial trucks simultaneously while minimizing the power draw from the electric grid. We look forward to providing updates on the XS hub in the near future as we begin to roll out the mobile charging station to customers. In summary, we believe that we're on the right path to scaling our business responsibly. We are proud of the team's hard work during the quarter and difficult decisions that we needed to make. This includes the decision to reduce employee headcount to achieve near-term gross margin positivity, as Kingsley will discuss further in a moment. The opportunity for clean fleet and logistics solutions in both the public and private sector remains immense, and we expect to continue to benefit from the secular shift to a net zero carbon economy. I'll now pass the call over to our CFO, Kingsley Afamiki.

speaker
Kingsley Afamiki

Many thanks, Gio, and good afternoon, everyone. Exos is focused on growing delivery to meet continuing strong demand for our products, achieving positive gross margins, and allocating capital prudently. Reviewing our financial performance over the quarter, our revenue quarter increased to $11 million compared to $9.8 million in the second quarter. This is in line with our guidance It was driven by a 21% increase in units delivered to 88 compared to 73 in the second quarter of the year. We took price action earlier in the year and expect realized average selling prices to increase as we deliver more of those units. We remain one of the most cost-competitive zero emission options and plan to take further price action in early 2023. We are excited to see the growth in our fleet-as-a-service offerings which includes logistics, financing, exosphere, and energy solutions. We'll be talking more about this revenue stream as it grows in 2023. Our gross margin during the quarter was a loss of $10.8 million compared to a loss of $5.1 million in the second quarter. This is driven by an increase in our cost of goods sold to $21.8 million compared to $14.9 million in the previous quarter. We booked a number of non-cash adjustments in the quarter that materially increased our cost of goods sold. These include an adjustment for future sales as we work through older, lower margin orders in our backlog, adjusting for inventory, which is now obsolete due to improvements of our products due to our continued research and development efforts, and other inventory adjustments. In total, these adjustments were $5.3 million, and without these, our gross margin loss would have been 50%. We believe that these adjustments are largely transitory in nature as we invest in our systems and procedures and continue to add trucks to our backlog with higher average selling prices. We continue to expect to be gross margin positive at the unit level towards the end of the first half of 2023. As Gio mentioned, we have focused much of our research and development operations on engineering programs to remove costs on the bill of materials and to improve availability via nearshoring. In addition, as Dakota mentioned, we will significantly reduce freight costs and other overhead by centralizing manufacturing in our facility in Tennessee. Turning now to expenses, our third quarter operating expenses fell to $20.4 million from $22.7 million in the second quarter. We made a difficult decision to focus operational efficiency and reduce workforce by 16% from our maximum headcount in May 2022. We value all of our team, and I and the managing team was always affected well. As a result, we expect both general and administrative expenses and sales and marketing expenses to fall in the fourth quarter. R&D expenses over the quarter were $8.6 million versus $8.5 million in the second quarter. We expect to see the benefits of this activity in reduced material costs and fewer part delays in the coming year. Turning now to our balance sheet and liquidity, we closed the quarter with cash equivalents and available for sale securities of $109.2 million, which includes $3 million of restricted cash. We issued $55 million in convertible securities in the quarter. As of the end of the quarter, convertible debt was $53.7 million net of debt discounts, issuance costs, and conversions in our liabilities position. Growth in inventory slowed, and we now record a net inventory position of $66.3 million versus $62.2 million at the end of the second quarter. Both our accounts receivable and payable positions fell despite growing revenue as we continued to fine-tune our systems and processes. Operating cash flow less capex or free cash flow for the quarter was $32.2 million, down from $51 million in the second quarter. And we expect it to fall further over the fourth quarter. Finally, we reaffirm our previous guidance for the second half of 2022. We expect deliveries to be in the range of 150 and 200 units. We expect revenues of between 18.75 million and 25.6 million dollars. And non-GAAP operating loss in the range of 43 to 52 million dollars. We will provide further guidance on 2023 early in the new year. Thank you very much and I'll turn you back over to Dakota.

speaker
Dakota Simler

Thanks Kingsley. Before we open it up for questions, I want to thank our team for their continued efforts to build the best commercial EV company possible. Our team has worked incredibly hard to set Exos on a trajectory for future growth and success. We believe our decision to focus on growing deliveries, increasing profitability, and managing liquidity is unmatched in this industry. Our focus is building a sustainable, scalable business model with products that create value for our fleet customers. We have accomplished significantly more in six years than our peers with less capital and less time. And it would not be possible without this team, our external partners, and our loyal customers. I would especially like to thank several customers this quarter, including Loomis, Unifirst, Merchants Fleet, FedEx Ground Contractors, and our new customers that have joined the Exos family in 2022. I will now turn the call over to the operator to open the line for questions. Operator?

speaker
Operator

We will now begin the question and answer session. To ask a question, you may press star, then one on your telephone keypad. If you're using a speakerphone, please pick up your handset before pressing the keys. To withdraw your question, please press star, then two. At this time, we will pause just momentarily to assemble our roster.

speaker
Jerry

And our first question here will come from Donovan Schaefer with Northland Capital.

speaker
Operator

Please go ahead.

speaker
Donovan

Hey, guys. Thanks for taking the questions, and congratulations on the continued growth and kind of the initiatives you're taking. I think they're, broadly speaking, the right moves. I want to talk about just sort of kind of the focus on Tennessee and really doubling down on the operation improvements in that area and kind of the headcount reductions. So do those go together where there's maybe, is it safe to kind of assume in relative terms that sort of a de-emphasis on Los Angeles as you know, as a manufacturing operation to really be pumping things out and a relative increase on focus as Tennessee is the real essential place there.

speaker
Dakota Simler

Yeah, thanks Donovan for your question and happy to provide more context. I'll go ahead and start and then we can certainly follow up with more details, but I think you're interpreting it exactly correct. We really want to demonstrate our products can get to gross margin positive and ultimately be very profitable vehicles in the long term. And in order to do so, we need to make sure, one, our direct material costs can be profitable, but then any of our associated overhead costs with running a production facility and delivering vehicles are also reduced. And what we've decided to do is really center in on Tennessee. It has a great cost structure. It has the ability to scale vehicles. That facility has already produced thousands of vehicles in a previous life. And really, it means less focus on our Los Angeles and Mexico facilities, meaning that all of our energy, all of our efforts from our manufacturing operations team, our quality team, our supply chain team are centered in on one facility where we can really optimize for process improvements and for cost reductions.

speaker
Donovan

And I'm sort of also guessing and maybe assuming the role, LA will still be kind of a meaningful role because from sort of an engineering design talent, it's kind of become an extended Silicon Valley satellite kind of thing. They call it Silicon Beach and all that stuff. So is there still kind of a longer-term commitment to Los Angeles area and a meaningful headcount there?

speaker
Dakota Simler

Yes.

speaker
Donovan

Absolutely.

speaker
Dakota Simler

So we're continuing to maintain our facility here where most of our engineering team is based. And we view this as a core area and resource that we're going to continue to preserve and maintain to focus our efforts on research and development, on cost reduction within our platforms, and on future improvements that are going to be in the vehicle. As you probably know, there's an incredibly good hiring pool within Los Angeles for hiring all of the skills associated for developing our own powertrain, battery, and software technology, which are the core intellectual property areas that XS is focused on and that we build on some of our peers.

speaker
Kristen

Sorry, Donovan, this is Gio. I would just add to that by saying we have, highlighting what Dakota said and saying that we have deep R&D capability at our headquarters in Los Angeles, not only on developing products, but also testing and validating products. So that's where we would take in new cells, for example, from a new cell vendor and do battery cycling and do testing in a thermal chamber and put new components, battery modules, or other electronics on a shaker table and really get those deeper insights on the products that we put onto our trucks. And the validation really starts there before it goes to Tennessee for production. We also have low volume production or manufacturing capability on the battery side in Los Angeles.

speaker
Donovan

Yeah, okay. That makes sense. I've seen this with some solar companies and some other clean energy where you kind of end up with an engineering talent concentration and you have a lot of equipment there and so it still has a sort of testing and almost even maybe pilot line type capability where you can kind of stimulate manufacturing and figure out how that would kind of work. And then you take it somewhere else for the scaling.

speaker
Kristen

That's exactly the case.

speaker
Donovan

Yeah. Yeah. Okay. And then I want to ask about merchants fleet. So, you know, obviously they have proved to be very good and solid customers. You guys, you know, they're, that's not like you're sending out vehicles. It's not like a dealership situation where, you know, the revenue recognition can get, murky or whatever, but, but they do, as I understand it and, you know, correct me if I'm wrong on all this, but merchant fleet is, it is, they're sort of, they're almost like a fleet as a service company and leasing it out to other companies. So do you get data from them and visibility on, you know, if you send them 60 step vans, um, are you able to see how that gets turned around and, um, whether they actually do sort of resell a vehicle with services attached or whether they are leasing it, kind of like what those use cases are, how quickly, you know, does it all get deployed instantly? And so all 60, if you send them 60, that gets kind of gobbled up right away for their uses or, you know, does some fraction of that end up sitting on the lot for a couple of years?

speaker
Dakota Simler

Yeah, it's a great question. Merchant Fleet, as you mentioned, has been an incredibly great customer of ours and continues to be a good customer as we deliver more vehicles to them. Around the customer deliveries, Merchant Fleet is an FMC or a fleet management company, so they do keep that customer data confidential. But they do share data with us around utilization, around their expectation for delivering these vehicles such that we can continue to improve the product. And then the second point I'll make is all of our vehicles out there in the field have telemetry on them. So they have our Exosphere platform. So we can track and monitor those vehicles for service purposes and assess how well they're performing in the field, how they're being charged, where they're getting delivered, all the particulars that are more specific to service and maintenance and fleet management. So we still do have visibility on those vehicles in the field for customers.

speaker
Donovan

Okay. That's helpful. And then just the last question, if I can sneak one more in, just for supply chain, you know, there was last, I think it was last quarter, it might have been one before that, Gio made a comment about, you know, wire harnesses is just an example of something where there's supply chain hiccups. You know, now this time you kind of mentioned some improvements to help maybe on material costs. But then I also, you know, with going from putting more of the emphasis on Tennessee versus Los Angeles. That probably sends more product through maybe Gulf Coast or Savannah, other ports. So just curious if there's kind of an update on just supply chain dynamics, given those changes and things you guys have made.

speaker
Kristen

Yeah, the team has done a lot of work in this area to improve the supply chain situation, but those improvements aren't all across the board. You mentioned wire harnesses. That's an example of a component that we mainly relied on sourcing from Asia that we've actually domesticated to North America. That's an example of a change that we've made to make our lives easier from a supply chain perspective. As far as the ports, during the supply chain crisis, we did divert some of our supplies coming in from Asia to ports other than LA and Long Beach, and that helped alleviate some of the pain. I think we've been doing less of that now. And freight prices have fallen a bit over the last couple of months as well. So moderate improvements, but there are still difficulties in sourcing things like PCBs. We're certainly not out of the woods yet when it comes to supply chain crisis.

speaker
Donovan

Okay. Very helpful. And I'll take the rest of my questions offline.

speaker
Jerry

Thank you, guys. Thank you. Our next question will come from Mike Schliske with DA Davidson.

speaker
Operator

Please go ahead.

speaker
Mike

Good afternoon, and thank you for taking my questions. One thing you didn't mention at all in the PREV, Marks Dakota, was the MDXT and HDXT products. Are those products on ice for now, continued, still going forward in the whole new, in the new plan you got in place? What is going to come of those products?

speaker
Dakota Simler

Yeah, thanks, Mike. I appreciate the question. We continue to make progress on the MDXT and HDXT platforms, but as a part of our focusing and alignment plans for 2023, we really want to center in on the vehicles that are going to be able to, or the platforms that are going to be able to generate meaningful volume and profitability in 2023. And the step van and the excess hub are those two platforms. So we do continue to make headway and we'll bring those vehicles to market. We're continuing to showcase them and demonstrate them for customers out in the field. But the vast majority and focus of Exos is going to be centered in on the step-in and Exos Hub in 2023.

speaker
Mike

Okay. And then looking at what's implied for the fourth quarter for deliveries, it's still a pretty wide range, and I'm not even sure how many build days are left in the year, given some of the holidays that are ahead of us. Maybe just give us some of the key factors which would put you at the low end of $150 or high end for $200. Perhaps that's more of like what's in your inventory today kind of a question, but just some thoughts as to your confidence level as to one end of that guidance range or the other at this point in the quarter would be appreciated.

speaker
Kingsley Afamiki

Oh, absolutely. We've made lots of really good progress in manufacturing and getting trucks ready for customers. The key thing that drives that range are the two real factors. The first factor is Kingsley. Hey, Mike. First factor is customers' ability to take trucks, specifically charging infrastructure. And we've spoken a lot about some of the solutions that we're bringing to help our customers take out trucks. And then secondly, the other factor is just a normal seasonality you see in the fourth quarter. A lot of our customers are the pasta delivery companies, and they're very, very busy with the holiday season. But like I said, we've reaffirmed our guidance, and we're focused on delivering on that.

speaker
Mike

Okay, great. Thanks for that. As you look at your positive gross margin at the unit level next year, and you seem to have a trimmed down cost structure as well, can you ask Kingsley on what timeframe or at least what volume level per month you might see the company becoming EBITDA positive?

speaker
Kingsley Afamiki

Yeah, absolutely. When we think through about the factors that get us EBITDA positive, it's driven by that operating capital sort of inflection. We haven't guided to that specific point, and that's another core focus for us soon after that. And what drives that are a couple of things. A, volumes of units, which we'll talk more about early next year, but also the growth in our non-step-down revenue. So we've spoken a lot about our fleet as a service offering, which is growing. Those are high-margin service offerings, and we expect those to grow significantly in 2023 as well.

speaker
Mike

So that's some of the other Exosphere items that you and Gio have been working on?

speaker
Kingsley Afamiki

Yeah, so just Exosphere, the Exos Energy, the Exos Hub, some of the other logistics offerings that we have. It's something that we see as a very critical part to help our customers electrify and also a very important part of our revenue stream. It's something we've spoken about very consistently. We spent a lot of the year launching the different aspects of it, and next year we're really driving that through with our customers.

speaker
Mike

Okay, great. Let me just squeeze one last one here. Give us some of your thoughts, guys, about how you feel about 2023 shipments at this point. Are you looking at continued quarter-over-quarter improvement after the fourth quarter here? Obviously, assuming that the supply chain conditions don't deteriorate substantially, is it safe to assume gradual increases going forward?

speaker
Dakota Simler

Yeah, we remain really confident in the demand that continues to exist within the market. As we shared, we've seen triple-digit percentages in sales demand and sales growth year over year from 21 to 22. We don't anticipate that the volume of demand will slow down as there's a backlog in replacement vehicles that has existed for the last two years because of the supply chain glut. We haven't guided specifically to volumes for the full year next year, but given a lot of the indications and conversations we've had with customers, We're confident that the sales demand will continue to be very strong and that our internal initiatives to improve the delivery and timelines for delivery of charging infrastructure will also dramatically improve in the year, further enabling growth in our deliveries.

speaker
Jerry

All right. Well, thanks for that call. I appreciate it. I'll pass it along. Thank you. Our next question will come from Jerry Reavich with Goldman Sachs.

speaker
Operator

Please go ahead.

speaker
Jerry

Yes, hi. Good afternoon. Good evening, everyone. Hi, Jerry.

speaker
Mike

Good evening.

speaker
Terry

Dakota, I'm wondering if you could talk about the cost per truck. So we're running at about, you know, $200-some-odd thousand dollars per truck today. To get to the gross profit positive targets that you spoke about, what's the gross profit per truck need to get to and what's the path to get there? So I appreciate that. pricing part of the lever? Can we talk about the build materials part?

speaker
Dakota Simler

Yeah, I'm happy to detail kind of the buckets that we have basically established of cost reduction and the areas we're really focusing on. And then Kingsley can follow up and provide a little bit more detail in each of these areas. But first, as you mentioned, is price action and picking price action. We've already made some price increases earlier this year. And we're going to continue to increase prices at the beginning of 2023 as well, which will have an impact on our ASPs and overall our ASPs per quarter. The second area that has been a significant area of focus for this entire year has been value analysis and value engineering in the platform that we build our step one and on, our MDX platform, and reducing the overall direct materials cost. And there's several activities that are taking place on this front, including some of the battery changes, our high-voltage harness and high-voltage architecture changes, as well as some modifications to cooling system, low-voltage electrical, and chassis components. And each of those areas, while they may be small contributors, that incremental compounding effect of each of those vehicle subsystems adds significant savings to our direct materials or our bill of materials costs. And then the third area, is really streamlining our operations. So focusing in on one production facility in Tennessee is going to keep manufacturing operations there, keep our quality operations there, improve our costs and reduce shipping and logistics on the freight side, and ultimately center in on building an incredibly efficient operating machine outside of that, in that Tennessee location. And that'll reduce our overheads. and ultimately our allocated overheads that get factored into our gross margin calculation. The other thing we've done is we've taken other areas of the organization and the reduction in force that we implemented earlier this year were non-critical resources, some of which were allocated to that overhead, which will further improve the gross margins. So those are the buckets, but I'll let Kingsley touch a little bit on the detail and how we've removed some of those costs and I would continue to remove them in future quarters.

speaker
Kingsley Afamiki

Sure, Terry. I think the one thing to note is when you think about the cost of our trucks, the number of different buckets is the case I spoke about, so the direct material costs, the battery costs, the chassis costs. And as we mentioned, we have those recent development efforts give us the confidence of reducing those direct costs. But there is also an element of fixed costs that we have from having the two facilities, one in Mexico and also having production in Tennessee. And, you know, just think through the level of freight between making the battery packs here in L.A., shipping them over to Tennessee, and maybe having a chassis that's manufactured in Mexico then moved to Tennessee for final PDI. So we're seeing very significant reduction in our overhead costs, our freight costs, and other indirect costs as well. And when you look through also for the direct material costs, a large amount of the reduction we'll see is from a reduction in the battery costs and also in the chassis costs as well. So point A and point B, as you mentioned, also the pricing action we've taken because we have lots of detail about the individual customers and the times of delivery, and we can look into the points in the future where the price we expect to realize in ASPs will be increased, and it gives us that confidence of being positive gross margin and unit basis second half of next year.

speaker
Terry

And, you know, I just want to say on the cost part of the equation, because, you know, the really interesting part about your initial vision for the business was to deliver EVs at a, you know, modest premium to diesel. And, you know, step vans are $80,000 trucks, and so our cost per truck is, you know, over $200,000. So I'm just wondering, based on these actions, does this get us to $150,000 per truck, $125,000 per trucking cost, just so we can assess for how we're doing relative to that value proposition that you folks have been focused on?

speaker
Dakota Simler

Yeah, Jerry, it's a great question. So the way we started the business and what our focus has always been is on delivering a package to a customer. that's ultimately going to reduce their total cost of ownership. And we always have factored in the overall cost of acquisition of the vehicle, the cost of fueling that vehicle, and the cost of maintenance and service. And one of the things that has happened as we start to see some of the fuel markets have gone up significantly in the past year or so, particularly in 2022, the cost of operating a diesel has also gone up considerably, particularly for fleets that are operating these trucks 8 to 20 hours a day. sitting there idling and utilizing more of that fuel. So we do have more flexibility to be able to price them competitively still as compared to a diesel vehicle and obtain a TCO savings within the first three to five years of the vehicle. And even though we are taking price action, we still see several customers that are passionate advocates of adopting electric vehicles because of the volatility that they're seeing in the fuel and broader energy markets. Our goal has always been to price them as competitively as possible while still building a profitable and sustainable business. And so we're going to take and modify the business as much as possible to make sure we can achieve strong gross margins in the future and also deliver something that's of value to our customers. So the value engineering and the value analysis that we do internally and the continued cost reduction efforts isn't going to stop when we are profitable on vehicles. it'll continue to be introduced and will continue to initiate cost savings in various areas of the direct materials of the vehicles.

speaker
Kingsley Afamiki

And Jerry, just to add on that, even with our forecasted price action next year, we still remain one of the most cost-competitive zero-emission options on the road, and in fact, one of the few zero-emission options of the road full stop. And we have been taking price action throughout the year, and we've had minimal pushback from our customers and excitement from them to take our trucks.

speaker
Jerry

Yeah, I appreciate the discussion. Yeah, thanks. Sorry, Dakota. I didn't mean to cut you off. Please.

speaker
Dakota Simler

No, I think the price competitiveness point is a really important one, that we remain still one of the most price competitive options in the market of folks that are actually shipping vehicles. And if you look at some of our peers in the industry, their pricing is a representative increase of 40%, 50% above where we priced. So it doesn't nearly provide the TCO savings that customers are excited about making the transition in.

speaker
Jerry

Appreciate it. Thanks. Those are all the questions that we have today. I will now turn the conference back over to Dakota for closing remarks. Thank you, Operator. And thank you, everybody, for joining us today.

speaker
Dakota Simler

to discuss our third quarter results. We are making tremendous progress towards our objective to build the fleet of the future with innovative solutions to produce new platforms that go farther, last longer, and provide a more cost-effective platform for our customers. We look forward to keeping you updated on our progress, and we hope to see many of you at some of the upcoming conferences.

speaker
Jerry

Thank you, and have a great day. Ladies and gentlemen,

speaker
Operator

Thank you very much for your participation. This does conclude today's teleconference. You may disconnect your lines and have a wonderful evening.

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